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RV SOLAR : Charge Controllers

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The charging controller is a crucial component of any RV solar system. It plays a vital role in maintaining battery life by preventing overcharging. When your battery is running low, the controller allows a full current from the solar panel to recharge the battery pack. Once the battery reaches 100% charge, the controller regulates the current flow from the solar panel to the battery.

 

There are different types of charging controllers available. A primary or secondary controller shuts off the solar current when the battery is fully charged. Additionally, a pulse-width modulation (PWM) controller offers more advanced features. These controllers provide better control over the electricity flow from the solar panels and offer efficient “trickle charging” for batteries at an affordable price.

 

Conventional solar regulators with PWM charging function connect directly from the solar array to the battery pack. During bulk charging, where the array remains connected to the battery pack, the array’s output voltage aligns with the battery voltage. The battery voltage may slightly increase depending on the array’s power supply and the battery’s size and characteristics.

 

Maximum power point tracking (MPPT) controllers, although more expensive than PWM, offer a wider range of benefits. They are approximately 30% more efficient than PWM controllers and provide enhanced control and scalability options. MPPT controllers, such as the Morningstar MPPT controller with TrakStar technology, scan the solar input to determine the voltage at which the array generates maximum power. By capturing power at this voltage (Vmp), the controller converts it to the battery voltage, increasing the charging current in the process.

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In general, PWM controllers are suitable for entry-level solar setups, while MPPT controllers are recommended for larger systems. The choice between the two depends on personal preference and practicality.

 

When comparing PWM and MPPT controllers, the cost is an important consideration. MPPT controllers tend to be more expensive than PWM controllers. It’s essential to analyze the additional cost of MPPT based on factors such as the power requirements of your system and the average temperature at your installation site.

 

For low-power charging applications, PWM controllers can provide similar or better energy collection efficiency compared to MPPT controllers. MPPT controllers excel in colder climates with higher Vmp, while their advantages may diminish in hotter climates with reduced Vmp. Systems with excess solar energy that regularly fully charge the battery may not benefit significantly from MPPT controllers.

 

On the other hand, MPPT controllers offer increased energy harvest, especially in terms of solar array energy collection, which can be 5 to 30 percent higher than PWM controllers, depending on climatic conditions. MPPT controllers also have fewer module restrictions and can support larger arrays without exceeding the charging controller’s maximum working power limit.

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When purchasing a charging controller, it’s important to consider factors such as electronic interference, certification (look for UL certification or independent testing), and emerging features like Bluetooth connectivity for remote monitoring and management.

Make an informed decision based on your specific needs and ensure the charging controller aligns with the requirements of your RV solar system.

 

Part 1 – How Solar Works in Your RV

Part 2 – Solar Panels

Part 3 – Batteries

Part 4 – Charge Controllers

Part 5 – Power Inverters

Part 6 – Power Converters/Transfer Switches/Battery Chargers

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